Automatic Transformer Foil Winding Machine with TIG Welding
Transformer Foil Winding Machine BRJ800-2 is a heavy-duty, specialized cast resin transformer production equipment designed for manufacturing cast resin transformer coils. Engineered for precision and durability, this machine is the ideal solution for winding both copper and aluminum foils. Equipped with a powerful 15kW motor, foil winding machine BRJ800-2 delivers exceptional torque to handle a foil with maximum width 800mm. The foil winding machine’s standout feature is the integrated TIG Welding Unit, which ensures seamless and reliable welding of foil and bus bars, significantly reducing manual labor and improving conductivity.
Key Advantages:
Dual Layer Versatility:Features two foil decoilers and two insulation decoilers, allowing you to process one or two layers of foil and insulation paper simultaneously.
Precision Control:Advanced Edge Alignment System with photoelectric sensing ensures zero-defect winding accuracy.
Superior Finish: Integrated Cleaning and Deburring systems remove surface impurities and burrs, preventing insulation breakdown in the final coil.
Smooth Operation: Features a soft-start function and high-torque performance at low speeds (0–20 rpm) for consistent winding tension.
Technical Specifications of model BRJ800-3
|
Feature |
Specification Details |
|
Max foil width |
800mm |
|
Welding type |
Integrated automatic TIG welding |
|
Winding power |
15kw |
|
Winding speed |
Variable 0 - 20rpm |
|
Decoiler configuration |
Two foil decoilers and two insulation decoilers |
|
Edge alignment |
Photoelectric sensing system |
|
Control system |
PLC with touch screen |
|
Cutting mode |
Electric disc shear |
|
Winding shaft size |
80 x 80mm |
Bullet Points
High-Capacity Loading: Supports conductor foil OD up to 1000mm and ID 500mm.
Automated Feeding:Includes an End-fill strip feeder to streamline the production process.
User-Friendly Interface:A 10-inch (254mm) intuitive touch screen for real-time monitoring and parameter adjustment.
Customizable:We offer tailored modifications to meet specific transformer manufacturing requirements.
FAQ:
Q: Can this machine handle both copper and aluminum foils?
A: Yes, the BRJ800-2 is designed for both materials with a width up to 800mm.
Q: Does the welding unit come standard?
A: Yes, an automatic TIG welding unit is integrated for bus bar connection.
