The BRJ600-2-2 Copper Foil Winding Machine is a heavy-duty, professional-grade solution engineered specifically for winding high-precision reactor coils. Equipped with dual foil decoilers, this versatile machine efficiently winds single or double layers of both copper and aluminum foil. Designed for high efficiency, the system features a dual-chuck mechanism that securely clamps the iron core, allowing the conductor foil to be wound directly onto it. Driven by an advanced PLC and HMI (Touch Screen) automation system, the foil winding machine BRJ600-2-2 ensures smooth operation, precise tension control, and superior productivity for electrical equipment manufacturers.
Dual Foil Decoilers: Effortlessly handles one or two layers of copper or aluminum foil simultaneously, doubling your production flexibility.
Direct-to-Core Winding: Dual chucks securely clamp the iron core, allowing the foil to wind directly onto the core for tighter, more precise coils.
Dual Servo Motor Drive: Provides ultra-smooth torque and speed control, ensuring uniform winding quality across all layers.
Advanced Automation: Equipped with a 10-inch intuitive touch screen HMI and PLC control for easy parameter setting and high automation.
Integrated TIG Welding Unit: Features a high-quality TIG welding system for seamless, reliable foil splicing.
Precision Edge Alignment: Utilizes a photoelectric sensing system for real-time edge correction, preventing material drift.
| Parameter | Specification Details |
| Model | BRJ600-2-2 |
| Foil Width Range | 200 mm – 600 mm |
| Conductor Material | Copper (Cu) or Aluminum (Al) |
| Copper Foil Thickness | 0.2 mm – 2.0 mm |
| Aluminum Foil Thickness | 0.3 mm – 3.0 mm |
| Max. Finished Coil Outer Diameter (OD) | Ø800 mm |
| Max. Finished Coil Weight | 1,000 kg |
| Foil Decoiler Quantity | 2 pcs |
| Foil Decoiler Length / Expanding Range | 650 mm / Ø480 mm – 520 mm |
| Foil Material ID / Max. OD | 500 mm / 1000 mm |
| Insulation Decoiler Qty / Width | 2 pcs / 650 mm (Pneumatic action) |
| Winding Motor Power | 11 kW |
| Max. Winding Speed | 26 rpm |
| Welding System | Integrated TIG Welding |
| Control System & UI | PLC Control with 10" Touch Screen |
| Counting Range | 0 – 9999.9 turns |
Note: The specifications listed above are our typical standard configurations. We offer full customization services, including custom machine colors and tailored structural modifications, to meet your specific production requirements.
The foil winding machine BRJ600-2-2 is built for industrial durability and precision. By combining dual-foil processing with an automatic photoelectric edge alignment system, it significantly reduces material waste and minimizes downtime. Whether you are manufacturing distribution transformers, reactors, or heavy-duty electrical coils, this machine delivers the speed, accuracy, and reliability required to stay competitive in the global market.
Looking for a customized foil winding solution? Contact our engineering team today for technical support and a factory-direct quote.
